Dense Phase Pneumatic Conveying System

Low-velocity, high-pressure conveying for fragile and abrasive materials with minimal wear.

The Dense Phase Pneumatic Conveying System by KI CONEQUIP is a highly efficient bulk material transfer solution designed for conveying abrasive, fragile, or high-density powders and granules at low velocity and high pressure. This method minimizes material degradation, reduces pipeline wear, and ensures dust-free, controlled movement over long distances.

Engineered with pressure vessels, air injectors, blowers, valves, sensors, and automated controls, the KI CONEQUIP Dense Phase Conveying System ensures smooth and reliable operation for demanding industrial environments. Ideal for materials like cement, fly ash, alumina, sand, sugar, PVC resin, chemicals, and minerals, it is widely used in cement plants, foundries, power plants, chemical processing, food processing, and plastic industries, providing high productivity with low maintenance and energy efficiency.

Request A Quote
Key Features of Dense Phase Pneumatic Conveying System
  • Low velocity, high pressure conveying for gentle handling
  • Long conveying distances & complex routing
  • Wear‑resistant bends and fittings for abrasive materials
  • Fully automated with PLC/SCADA integration
  • Reduced dust emission and product attrition
  • Suitable for powders, granules, and blends
Benefits of Choosing KI CONEQUIP
  • Lower maintenance versus dilute phase in abrasive duties
  • Better product quality with minimal degradation
  • Energy‑efficient operation with optimized cycle control
  • Scalable from single line to multi‑source/multi‑destination
  • End‑to‑end engineering, installation, and service support

What is Dense Phase Pneumatic Conveying System?

A Dense Phase Pneumatic Conveying System transports bulk solids as compact slugs/pulses using compressed air at high pressure and low velocity. It is ideal for friable, abrasive, or mixed bulk materials requiring gentle handling, low dust, and reduced pipeline wear.

How Does Dense Phase Pneumatic Conveying System Work?

Material is fed into a pressure vessel (sender/transport vessel) and discharged in controlled pulses by air injection through boosters/airlocks. PLC controls manage fill, pressurize, convey, and purge cycles to maintain flow integrity and prevent plugging.

Ready to enhance efficiency and maximize output? Talk to our experts at KI CONEQUIP now.