Welcome to Ki Conequip — Specialists in Dense Phase Pneumatic Conveying Systems

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ABOUT KI CONEQUIP

Specialists in High-Efficiency Dense Phase Conveying

22+

Years Experience

1000+

Happy Clients

35+

Countries Exported

50+

Expert Engineers

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Our Product

High-Performance
Dense Phase Pneumatic Conveying Systems

Pneumatic Conveying System
Dense Phase Pneumatic Conveying System

KI CONEQUIP Dense Phase Pneumatic Conveying Systems are engineered for low-velocity, high-pressure transfer of powders and granules with minimal degradation. Designed for fragile, abrasive, and high-value materials, our systems move bulk solids as compact slugs or plugs, ensuring reduced pipeline wear, low energy consumption, and controlled conveying throughout the entire line. Ideal for minerals, chemicals, food ingredients, pharma powders, pigments, plastics, and specialty materials, each system is customized based on material behavior, conveying distance, and process requirements.

Key Features:
  • ✔ Low-velocity, high-pressure dense phase conveying
  • ✔ Minimal material breakage and abrasion control
  • ✔ Reduced pipe wear and longer system life
  • ✔ High-efficiency pressure vessels & blowers
  • ✔ Engineered routing for minimal pressure drop
  • ✔ Clean, dust-free, and sealed transfer system
  • ✔ Ideal for long-distance horizontal & vertical conveying
  • ✔ PLC/HMI automation with alarms, interlocks & monitoring
Dense Phase Pneumatic Conveying

Advantages of Dense Phase Conveying for Powder & Bulk Solid Transfer

  • Low-velocity, high-pressure conveying protects fragile & abrasive materials
  • Ideal for fine powders, minerals, chemicals, pigments & high-value materials
  • Minimal degradation with plug/slug flow that reduces particle damage
  • Extended pipeline life due to reduced wear compared to dilute systems
  • Capable of long-distance horizontal & vertical conveying with consistent flow
  • Energy-efficient operation through controlled air pressure usage
  • Flexible routing suitable for complex plant layouts & narrow spaces
  • Compatible with pressure vessels, airlocks, blowers & automated feeding systems

Gentle, Controlled Material Flow

Reduced Wear & Lower Lifetime Cost

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Looking for Aluminium Silos, Pneumatic Conveying Systems, Batching Plants or Turnkey Material Handling Solutions? Our experts are here to guide you with the best-fit options for your industry needs.

Our Features

Why Choose KI CONEQUIP

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Dense Phase Pneumatic Conveying

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Hygienic, Rust-Free & Low Maintenance

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Custom-Built Designs for Every Industry

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Fast & Easy On-Site Installation

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Efficient Material Flow with Zero Contamination

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Complete Turnkey Project Execution

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Work Process

How We Work

We follow a structured engineering approach to deliver reliable, efficient and customized bulk material handling solutions for industries worldwide.

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STEP -01

Requirement Analysis

We evaluate project needs, material type, and storage capacity to plan the right solution.

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STEP -02

Engineering & Design

Custom-designed layouts and technical drawings to ensure efficiency and safety.

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STEP -03

Manufacturing & Installation

Precision-built equipment delivered, assembled, and installed on-site with expert supervision.

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STEP -04

Testing & Handover

System testing, quality checks, and training before final project delivery.

Applications

Industries That Rely on Our Handling, Processing & Conveying Solutions

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Industry

Food Industry

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Industry

Pharma Industry

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Industry

Plastic Industry

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Industry

Powder Industry

FAQ

Frequently Asked Questions

Which materials are suitable for Dense Phase Pneumatic Conveying?

Dense phase systems are ideal for powders and bulk solids that are fragile, abrasive, or high-density. These include minerals, alumina, cement, fly ash, silica, pigments, chemicals, grains, catalysts, resin powders, and various specialty industrial powders.

How is dense phase conveying different from dilute phase conveying?

Dense phase conveying uses low velocity and high pressure to move material in plugs or slugs, minimizing degradation and pipeline wear. Dilute phase relies on high velocity, low pressure airflow to suspend lighter materials. Dense phase is preferred for long life, gentle handling, and reduced maintenance.

Can a dense phase system be customized for my plant layout?

Yes. KI CONEQUIP designs every dense phase conveying system based on material characteristics, conveying distance, rate, existing structures, bends, elevations, and integration with feeders, silos, receivers, or downstream processing units.

Does the system integrate with silos, feeders, and processing equipment?

Absolutely. Our dense phase systems integrate seamlessly with pressure vessels, rotary airlocks, blowers, bag filters, receivers, load cells, batching hoppers, and PLC-based automation for complete end-to-end powder handling.

How long does installation & commissioning take?

Installation time varies by pipeline length and equipment scope. Most dense phase conveying systems are installed and commissioned within 5 to 20 days, including pressure testing, calibration, automation setup, and operator training.

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